Replacing fluorescent tubes with LED tubes at rlc Packaging, Rüdersdorf

Following the positive results of a one-year test phase on a production line, the rlc Packaging Group decided to convert its entire Rüdersdorf facility to GLT LED TUBES “Made in Germany”. The LED retrofit was carried out gradually and during ongoing production by the company’s in-house electrical team. In addition to significant energy savings, the retrofit also led to minimised maintenance costs.
With the GLT LED TUBE, Rlc already saved this year
495,654 kWh
At electricity price of EUR per kWh that equals EUR .
  • GLT TUBE Count
    1,520
  • Annual power savings
    495,654 kWh
  • Annual operation hours
    6,158 h
  • Amortization period
    11 months

The Challenge

The production areas at the Rüdersdorf site were previously illuminated with outdated T5 and T8 fluorescent tubes. These caused high energy costs, frequent maintenance and no longer met the requirements of modern, efficient and sustainable industrial lighting.

The Solution – LED Retrofit with GLT LED TUBE

Key advantages of our LED lighting for industrial facilities:

  • 1:1 retrofit to 1,520 GLT LED TUBES “Made in Germany” – implemented during ongoing operations by the company’s own electrical department, without production downtime.
  • Significant energy savings of 495,654 kWh per year while maintaining consistent light quality.
  • Payback in just 11 months, achieved through reduced energy consumption and lower maintenance costs.
  • Sustainable and maintenance-free LED lighting with long service life for industrial applications.
  • Reduced CO₂ emissions and operating costs, combined with a future-proof lighting solution for production areas.

Key Benefits & Advantages

Durable & energy efficient

130,000 hours
service life
(L70)

Durable & energy efficient

1:1 replacement
without modification
(IEC EN 62776)

Durable & energy efficient

Nearly
maintenance-free
LED lighting

Durable & energy efficient

Scientifically
EPD verified
and ESG compliant

Conclusion

By converting its production line to GLT LED TUBES, the rlc Packaging Group has upgraded its Rüdersdorf facility to an energy-efficient, sustainable and future-proof lighting system. The fast ROI, significant cost reductions and improved light quality clearly demonstrate how GLT LED TUBES support industrial companies in reducing CO₂ emissions and achieving a modern lighting strategy.

Customer Testimonial

Maria Marzahn, stellvertretende Produktionsleiterin rlc packaging und Logo

"The employees immediately noticed the improved light quality in our production."

Maria Marzahn
Deputy Production Manager, rlc Packaging Group, Berlin

Learn more about the LED tube used –
GLT LED TUBE++

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