GLT LED TUBE for automotive production at BENTELER, Västerås

BENTELER, Västerås (Sweden) relies on the GLT LED TUBE for its production lighting. The complete retrofit of the production hall was carried out during ongoing operations – efficiently, reliably, and without any downtime. By replacing 1,625 outdated T5 and T8 fluorescent tubes with GLT LED TUBES, BENTELER now benefits from lower energy costs, reduced maintenance, and a durable lighting solution for automotive manufacturing.
With the GLT LED TUBE, Benteler already saved this year
512,460 kWh
At electricity price of EUR per kWh that equals EUR .
  • GLT TUBE Count
    1,625
  • Annual power savings
    512,460 kWh
  • Annual operation hours
    8,760 h
  • Savings over rent duration
    SEK 2620553

The Challenge

The production areas at BENTELER Västerås were previously illuminated with conventional T5 and T8 fluorescent lamps. These caused high energy consumption, required frequent maintenance, and no longer met the standards of modern, sustainable LED lighting for industrial environments.

The Solution – LED Retrofit with the GLT LED TUBE

A total of 1,625 old T5 and T8 fluorescent tubes were replaced with GLT LED TUBES in a 1:1 retrofit process according to IEC/EN 62776, carried out during ongoing production. The existing luminaires were converted according to EN standards, and the old ballasts were removed. The LED driver is fully integrated into the GLT LED TUBE, allowing non-electrical personnel to easily replace the light source in the future.

Maintenance costs are reduced to an absolute minimum, supported by the exceptionally long service life of up to 130,000 hours. The new LED lighting system meets all technical standards and legal requirements for quality, energy efficiency, and sustainability. Thanks to the Environmental Product Declaration (EPD) of the GLT TUBE, all environmental impacts of the lighting can be transparently measured and documented.

Key advantages of our LED retrofit for Benteler Västerås:

  • Energy-efficient and cost-effective: 1,625 GLT LED TUBES save around 512,000 kWh of electricity per year.
  • Maintenance-free and long-lasting: The LED retrofit solution with GLT LED TUBES minimizes maintenance requirements thanks to their 130,000-hour lifetime.
  • Sustainable and resource-efficient: The scientifically verified life cycle assessment (EPD) of the GLT LED TUBE is an essential component of Benteler’s sustainability and ESG strategy.
  • GLT Reuse System: At the end of their service life or rental period, GLT LED TUBES are returned, refurbished, or recycled. When purchasing new GLT TUBES, we take back the old ones and credit €5 per unit.

Key Benefits & Advantages

Durable & energy efficient

130,000 hours
service life
(L70)

Durable & energy efficient

1:1 replacement
without modification
(IEC EN 62776)

Durable & energy efficient

Nearly
maintenance-free
LED lighting

Durable & energy efficient

Scientifically
EPD verified
and ESG compliant

Conclusion

With the 1:1 retrofit to the internationally standardized GLT LED TUBEGLT LED TUBE, BENTELER Automotive demonstrates a strong commitment to efficiency, sustainability, and future-proof lighting. The project shows how LED retrofit solutions in the automotive industry can significantly reduce operating costs while improving environmental performance.

Customer Testimonial

Logo von Benteler

"Thanks to the GLT LED TUBES, we save more than half a million kilowatt-hours of electricity every year. The retrofit was quick to implement, economically sound, and makes our production future-ready."

BENTELER Automotive, Västerås

Learn more about the LED tube used –
GLT LED TUBE++

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